Starter and Timing Success 
Got the starter in today. Whomever installed it the last time must have used an air ratchet to tighten it down...had to pull out the 24" breaker bar and 9/16ths impact impact socket to break the bottom bolt loose. It's all good now; RD had clocked the starter on the mounting flange and it all went together just fine. Just to protect the leads, used a light coat of penetrox (which I use when building antenna installs on towers to prevent corrosion; it says it's good for CU/AL, AL, and SN connections, so, thinking it's just fine for what we use it for...)

Needed to freshen up all the power connections; pulled a lead off to carry the 12V up along the bundle so I have a place to provide power for my remote start switch (the white/red lead for the starter solenoid was modified with a Y lead for the other lead off the remote button). Cleaned up the wiring at the coil side, and behold, the tach started working properly rather than bouncing around. Amazing what fresh crimp connections on tinned leads will do for connection goodness. Yes, I know about embrittlement of solder on copper, etc. Takes years though...so, like using galvenized versus stainless piping for the radiator transfer pipes...it will be an issue long after I'm sitting on the porch in my bathrobe yelling at kids to get off my lawn...lol.

Next up...VCG, timing, new dizzy, new coil, timing. What say the tribe about which sealant to use on the cork gasket? Wilkins says a thin coat of RTV on the D plugs (all three are leaking nicely, so going to replace them too...). Aviation form-a-gasket (which I have...and we use to seal case halves on Lycoming and Continental aircraft engines...and a silk thread laid in it, believe or not...) or some other goop?

Next next up: have new spitfire .70 MC coming and Ezbleed pressure bleeder. Thinking at this point, going to disconnect all the bundys going to the wheel cylinders, rebuild the calipers with stainless pistons I have on hand and new seal kits and greenstuff pads on the way, hook up drain lines to all the cylinders, open them all up and flush the old fluid out after replacing the MC, then put all back together. Replace the original rubber hoses with new armored hose, and redo the pipes on the top of the rear trailing arms. They look like they've been manhandled along the way, and I still have 22' of nickle/copper pipe to use..

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More Garage Time 
And a little more work...

Bonnet nose interior painted with truckbed liner...it's still wet, hence the sheen, but should transition to more satin-ish in time.

Brake line jumpers to bypass the boosters and PWDV (for now...until I replumb). Hint: use the same type of fittings across all the bits: if your junction is brass, use brass pipe fittings, if steel...use steel. Don't mix and match, especially putting harder male threaded fittings into softer female junctions. There's a lesson there for other things, I think...lol.

On to replacing the starter with the new high-torque unit I picked up from RD. I built a short jumper for the solenoid so that I could hook up a remote starter push button whilst working in the engine room to crank her over. Kind of hard to try and start from the cockpit while needing to attend to the engine directly.

Next? I think attacking the valve cover gasket, get the TDC and paint marks on the flywheel set, and installing the new Petronix dizzy, coil, fresh wiring, and new plug wires (sparkers were replaced a couple months ago) and see if that improves matters.

Ordered, from Moss, the Gunson Ezbleed kit; it's only me working in the garage (no helper, but have my phone always in my pocket Just In Case), so, thinking this will help with the bleed process in lieu of having someone to pump and release the pedal on prompting. So, will pend the final brake system attack...until it comes in.

Ordered, from AutoMat in Hicksville NY a set of loop pile (which is what's in the car already) driver and passenger side carpets for the footwell and underneath the seats. I've put down dynamat on the floor (which will attenuate the drumming of the fiberglass...yeah, a bit more weight, but that's ok) so, that should work out just fine when it comes in...

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BDA Said 
BDA (on Irwin's site) said:
"Congratulations on your progress and making your list. Have you gotten your Pertronix Ignitor (dizzy module) yet? If not, you have a choice to make: the Ignitor I can burn up if you leave your ignition on too long (I have no definition for “too long”) but it can be statically timed; the Ignitor II is protected from burning up but it can’t be statically timed. There is an Ignitor III but for whatever reason I didn’t consider it but I’m pretty sure it can’t be statically timed.

I started with an Ignitor I and later got an Ignitor II thinking I would like the protection from burning up so I got an Ignitor II. I was able to get my motor running with it pretty quickly but then my timing light died and I happily went back to my Ignitor I. I may get a spare Ignitor I in case the one I have dies. I’d even be able to replace it and if necessary, I can time it on the side of the road."

I replied:
I believe it's the Ignitor II that's in the dizzy; it's the whole assembly put together by them. I know it takes the .6 ohm coil, which I have on hand too. Busy with the brakes right now; I want to get pedal; It looks like the MC is ok (it's holding fluid....); I was going to get creative, but decided instead to just build patch lines to plumb the front to the front return and rear to rear return, removed the PDWV (I know that's going to start a religious war....but for now...I'll save it, and perhaps mount it up front when I fully replumb the system) and try bleeding it out (I have the Gunson pressure bleeder that you hook up to a tire set to 20 lbs) after I put in speed bleeders. It's just me, so, it is either use my mitivac to suck it out or use the pressure system to push it. One thing for certain, the fluid will probably be mostly flushed through the system by the time I get it all together and bled out. (if the MC is too hard...I have a .75 dual circuit MC on hand to reduce the bore...but am going to put greenstuff pads and a new set of disks on the front when I finish with the rear end of the car.)

The new flaring tool seems to work a treat. I'm doing inverted in the patches and will invert flare the lines in the car to match the double female couplings. If I really wanted to get creative, I'd pull out my 37 degree tool from the airport and do AN fittings everywhere...but that's a bit over the top for a street car (though, sometime down the road, I may go for the armored flex lines to the wheels. I figured that I'd just do the patching now; if I have to put a proportioning valve in for the rears, then I've already put the fittings on to splice it in.)

Can you tell I'm having fun? I can see the end of the initial resurrection on the horizon...and perhaps actually get the car sorted enough for inspection...famous last words, eh?

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Garage Therapy Today 
Did a bunch of stuff today..weather was springish…and calendar was empty.

1. Removed brake boosters from the engine room. Strangely, no fluid leaked out. Gave me the opportunity to put a nice heavy coat of truck bed liner paint on the sidewall to match (for lhd) the offside. Photo of the removed boosters down below. Free for cost of shipping, if anyone wants them on this side of the pond.

2. Can of truck paint was open, so…started with freshening up the forward nose area. Need to vacuum out the dust that I brushed down into the lower area and keep going. You can see the difference. Amazing what a coat of paint will do, eh?

Note to self: get a fan going when using that paint. The fumes are strong, and don’t need a college flashback…lol.

3. Don’t remember whether I posted a photo of the S2 steering wheel installed, just to see how it looks. It's in good condition...and IIRC, was current for the early TCs. Have the original (as I've posted before)...decisions, decisions... If so, sorry for the dupe.

4. Obviously got the beast up on jackstands so i can get underneath to mount the new starter; need to get to lower bolt, and it’s hard from up top.

5. Didn’t shoot a photo of using tapered wheel nuts on the diagonal studs to stud-center the wheels when mounting; when you get the two proper nuts on in the other studs and torqued, remove the tapered nuts and replace with the proper fitting. So, just screwed the tapered nuts on and took a shot.

6. Replaced the oil cap gasket; the one on there broke apart when I tried to take it out. Guess it was time, right? Still no mayonaise on the cap inside.

In the queue for this week:

1. Replace starter.

2. Remove valve cover and old gasket. Find the true TDC based on cyl 4 lobes and use a mirror to find sprocket timing marks. Paint a line on the flywheel to give me a TDC reference for the timing gun. Check head torque. Check chain adjustment, new gasket, new selocs, new nylocs for cover.

3. Freshen wiring to coil to remove bodged existing wiring and install new low resistance pertronix coil.

4. With TDC established, install new dizzy and wires. Connect up the Ignitor module to new coil, and time this sucker. New dizzy is mechanical advance curved to the TC engine. Should (I hope) work better than the tired Lucas dizzy that's been in the car since it left Hethel.

If I have time:

5. Mix up the washing soda and water solution. Fill one of the gas tanks to brim with solution (capping off the outlet). Ground tank. Suspend positive lead with length of iron bar in solution. Turn on 12V supply at 2 amps. Wait a day. Supposed to work well. Alternative is 5 gal of white vinegar, topped off with water and soak.

Have new fuel level sender and some various brit 3/16 pipe fittings warming up at the usual suspect…and Greenstuff pads for front. Speedbleeders for brakes, Gunson pressure bleeder, and air/oil seperator to plumb into the head and return the air to the carb air box (will hide in front of right tail light). Have all the rebuild stuff to build a new set of calipers (including the cross-half quad seal) with stainless pistons; yes, the spare calipers I have were split (and I have the break away torque for the bolts written down in my 693R journal online...), so, may paint them up with caliper paint and build a fresh set and install those in place of the existing ones. Also have a fresh set of disks that I had bought still in wax paper stored in a dry location, so may throw those on while I have the fronts apart.

Oh, and a coolant overflow/reserve tank.

If I keep "freshening up" stuff...it will be a little patina-ish on the outside...but under the covers will be presentable, right?

Enough for now, I think.

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New Parts! 
Had the opportunity to stop by RD this morning to replenish my 'to be installed' parts stash...nice to catch up after a few years, pandemic, detour to an MGB...good to see old friends...I've been dealing with him for over 40 (!) years...and trust his insight as to what I need to have on hand for the near future.

New valve cover gasket...going to check the head torque and it's weeping oil anyway, so no time like the present...Pertronix distributor, low-resistance coil, new plug wires...high-torque starter...pair of stainless caliper pistons (I have a spare pair already)...caliper rebuild kit..."D" plugs for the head...seloc washers...caliper half seals...oil cap gasket. I'm sure I'll need more, but for today, that's enough flogging of the checkbook...

25' of cu/ni 3/16" brake line, and flare tool.

Pretty sure the OEM dizzy, after 50 years, and been hacked apart and so forth, is probably in need of attention...having an electronic ignition and high-power coil is probably not a bad decision; the starter sometimes seems to strain to turn the motor over...other times spins just fine...same thing...original Lucas starter...the high torque replacement worked well for me in the S2...so, why not? Brake piping and flare tool was recommended by a couple of folks here, so, will be interesting to use it in the car to rip out the boosters and replumb the brakes (for now, all in the engine compartment to get on the road and bled...will work in the future on simplifying the piping, thus having a stock of piping...)

This should keep me busy as I move forward on getting her back on the road

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Front Alignment Calculator 
I know it's a bit down the road for my ride at this point (my quick trip around the block did not reveal any steering or alignment abnormalities...yet...but Fall River MA streets are bomb-cratered, so no doubt it will happen at some point..).

Was used to using the parallel string method, but converting from/to angle vs inch measurements was a bit confusing.

Ran across this website that allows you to calculate angles from the length measurement if you are interested.

https://robrobinette.com/DIYAlignmentCalculator.htm

HTH.

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Secondary Throttles 
Well...got new cold start cable (it's not really a choke) in with zero issues (except for making another blood offering through the chassis access hole in the cockpit...). This is what I did...

1. Remove the inner cable from the new sheath (carefully...don't want to kink or start separating the strands at the cut end...), and put aside.

2. Remove the old cable assembly from the carbs and the mount under the armrest. Toss in the bin.

3. Push the new sheath in through the front mount, slip the lock washer and nut over the sheath, and thread the sheath through the backbone out the back, tighten the nut down on the cockpit side,

4. Go into the front of the engine room, making sure the cable misses the pulleys and belt, and gently pull the end up along the passenger (right) side. Now, the universal fit cable assembly that Ray sells is meant to be cut to length. So, keeping a nice sweeping arc out of the chassis bulkhead (and supporting it with an adel clamp set on the cross-tube where the catch can would normally be) down to the front carb. I used a dremel with a cut-off wheel to cut to length (using a set of dykes would crush the sheath), and then ran a needle file through the cut end to clean up any swarf.

5. Threaded the lightly lubed (I use LPS #2 from my days in an aircraft maintenance hangar...) inner cable through the sheath and out the other side in the engine room.

6. attach the cable to the clamp in the front carb, ensure the inner cable is pulled back all the way, and thread through the cable attach fitting on the cold start lever and tighten down the capture nut, leaving an inch or so past the fitting, again, using the dremel, cut off the excess inner cable.

7. Check operation. Pretty basic but still good to check that it works both all the way out (and the capture nut is tight) and all the way in. (Just a note, you never set a cable up so that when you push it all the way in, the knob bottoms out on the ferrule; leave a little gap so that the controlled lever is at its stop, not limited by the cable bottoming out. Just how I was taught when restringing control cables in airplanes...;))

Done. Now, on to the throttle cable. I'm thinking of leaving the existing sheath in place and just replacing the inner whilst lubing as I did with the cold start cable so I don't have to pull up the carpet on the driver side for now. I'm going to ruminate on it a bit.

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TC Fuel Tank Supports 
I thought of back-threading stainless bolts through the mounts (mine have welded nuts on the tank straps) and using fender washers and stainless nylocs on the inside the fender side to re-attach.

Of course, getting the car up in the air high enough to drop the old tanks (I picked up a set of tanks this weekend...just need to get some of the surface rust on the inside off...) so I can get to this stage will be a project in itself. I've done it on an S2 and it was not the simplest task to accomplish. Lots of cinder blocks, jack stands...and incremental lifting to get it high enough. loosen everything up first, raise the car, drop the tank, install new one, then lower. Keep it in the air as little as possible....

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Carb Overhaul Pt 1 
Finished first carb (rear carb...the front is almost there.) New gaskets where needed, temp compensator checked and they're close, need to find proper size drift to set the butterfly shaft seals, needles set correctly, float level set for 11/16", but for now...polished (I know, geeky) the top cap...and need to set the initial settings on the bench per the manual.

Waiting for the gaskets for the base of the secondary throttle block to the head, and have new viton o-rings to set the adapter plates at the proper clearance on the secondary with new thackery washers and have ALL the proper 5/16x24 nuts and washers at the ready. New teflon-lined throttle and choke cables coming...pretty sure that snaking the new cables will be a messy exercise...but needs be done. More as it happens, stay tuned. Headed towards seeing if I can get it started this weekend or next week.

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Carb Needles 
The needles in my car are the Euro taper, but whomever (and it wasn't the PO; going to start saying PPO, since the gent I bought the car from admitted that he was in over his head and was hoping someone like me would take it off his hands...) replaced them in the piston and never set the height correctly (there are a few other gotchas that I'm discovering...like 2" long idle adjust screws, which are just 6-32s but a case of the originals probably rolled off the bench, so the wrench just pulled something out of the parts box that fit..). Just taking my time, correcting the issues, using new rebuild kits (from Joe Curto), and setting up per the manual as the starting point.

Once that is done...on to mucking with the brakes. And, oh, yeah...got new throttle and choke cables. Thinking replacing them is going to be a goat rodeo...a lot easier when the lump is out of the car, but not there yet, so...

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